NaAndy anobva kuBaiyear fekitori
Yakadzorerwa November 5, 2022
Nezve kuunzwa kwematanho chaiwo ekugadzira mold, takaipatsanura kuita zvinyorwa zviviri zvekusuma, ichi ndicho chinyorwa chechipiri, zvakakosha zvemukati: 1: Tsika yePlastiki Injection Mold 2: Fekitori Mold Kugadzira 3: Plastic Injection Mold 4: Precision jekiseni mold 5: plastiki mold die maker 6: mold dhizaini yekuumba jekiseni 7: kugadzira mold uye kukanda 8: mold kugadzira maitiro
7. Internal mold quenching
(1), shanda usati wadzima
a) Kuchera gomba remhuno: Dhonza gomba remuromo pane yekumusoro dhiri zvinoenderana nezvinodiwa zvekudhirowa.Paunenge uchichera gomba remuromo wepamusoro kufa, teerera kune imwechete nzvimbo segomba rezasi.
b) Kuboora shunt koni gomba: Dhonza iyo shunt koni gomba pakati peyepasi mumhanyi wekufa zvinoenderana nezvinodiwa zvekudhirowa, wobva wagadzira shunt cone, woboora gomba pairi.
c) Kuchera gomba remvura: Zvinoenderana nezvinodiwa zvechiratidzo, chera mvura (mvura inotonhorera) gomba padivi remukati mold.
d) Dhonza uye ubate gomba rekugadzirisa (bofu) panzvimbo yekubatana kwemukati mold uye mold frame.
e) Kana pane tsono pachiumbwa chemukati, maburi etsono anofanira kucherwa.
(2), chera buri remukoko
Iyo ejector pini chikamu chakakosha che mechanical work ye mold.Basa rayo nderekuparadzanisa chigadzirwa kubva muhutu hwehuni kuburikidza nekuita ejector yemuchina wedoro, kuitira kuti uwane mhedzisiro yekubuda kwese.Kururamisa kwekugadzirisa kwepini ejector kunobata zvakananga kunaka kwemuumbi.uye upenyu hwebasa.Process zvinodiwa:
a) Nzvimbo yegomba retimble inofanirwa kugadziriswa zvinoenderana neyese dhizaini zvinodiwa zvechigadzirwa, kudzivirira dzakatetepa-madziro uye zvikamu zvinokanganisa chitarisiko zvakanyanya sezvinobvira.Kuti udzivise mubato wedoro (muteremu) munzvimbo yekuchinja, uye tsono yakatsemuka panguva yekugadzirwa, inofanirwa kushandiswa isati yaboora gomba retimble.Dhobora chibooreso chechikamu chidiki kubva pazasi, wobva washandisa chibooreso chechikamu chikuru kuboora kubva kudivi reshure.
b) Paunenge uchigadzira maburi, tarisa verticality pakati pemasanhu ekuchera uye milling michina inoshandiswa uye tafura yekushanda.
c) Iyo thimble gomba inofanirwa kusiiwa ine margin panguva yekugadziriswa, kuitira kuti ive nechokwadi chekuchinja kwemakanika pakati pegomba uye thimble mushure mekudzokorora zvakare neanodzokorora.Kana yakanyanya kusimba, gomba uye thimble ichapiswa panguva yekugadzirwa;Kune miganhu.
d) Pakuchera gomba retimble, inofanirwa kuve nechokwadi kuti gomba rekutakura mvura harizocherwa.
e) Pakuchera maburi pasi pe 1.5mm, kureba kwechikamu cheshanduko kunofanirwa kuchengetwa pakati pe20mm ne30mm kusvika pazvinobvira kudzivirira maburi asina chinhu, uyezve chikamu chisina chinhu (mukaha uripakati pechidzitiro negomba remukuwo) unofanirwa kuve. processed.Iyo gomba-yekunzvenga aperture inofanirwa kunge iri 0.5mm yakakura pane yekuchinja aperture.Kana yakakurisa, thimble refu iri nyore kukotama nekutyoka.
(3), mold yemukati inodzima
Mushure memukati mold yakanaka, inotumirwa kune kupisa kupisa chirimwa chekudzima, kuitira kuti mukati mold inogona kusangana nekuoma zvinodiwa.
8. Drop frame
(1), donhedza furemu
Mushure mekunge mold yemukati yadzimwa, inoiswa muforoma kuti iongororwe.Kuti izvi zviitike, zvinodikanwa kugaya uye kucheka mupendero wakabatana weforoma furemu uye mukati mold, kuitira kuti mukati memukati unogona kuwira zvachose muforoma furemu uye kuenzanisa kwakajairika.
(2) Dhonza maburi ekugadzira mold pafuremu
Kurukura iyo positioning centre aid mumukati memold positioning screw hole, wobva wadzvanya mukati me mold furemu, kuitira kuti mudziyo webetsero utarise pakati pegomba paforemu.Wobva watora mold yemukati wopukuta maturusi ekubatsira.Dhonza maburi pafuremu yeforoma zvinoenderana nemavara ekuchera, uye pakupedzisira shandura furemu yeforoma pamusoro woboora maburi.
9. Dzosera mutsetse zvakare
Iyi nhanho inoitwa mushure mekunge mold yemukati yadonhedzwa, uye chinangwa ndechekutarisa kukodzera kwemativi maviri ebasa rekushanda kwemutsara uye mukati memukati.Isa pendi tsvuku kumativi emukati mold uye nzvimbo yemutsara, isa nzvimbo yemutsara, uye dzvanya nzvimbo yemutsara panzvimbo.Chikamu chakatarisana chemutsara chinofanira kudhindwa zvachose nepende tsvuku, kana zvisina kudaro inofanira kucheneswa, kugadziriswa, uye kuongororwa kakawanda kusvikira pende tsvuku yanyatsodhindwa.
10. Row quenching
Mushure mokunge mutsara wakanaka, unodzimwa kuti uite kuti usangane nezvinodiwa zvekuoma.
11. Pressure seat (oblique chicken)
(1), kugadzirisa mutsara chinzvimbo mutsetse
Zvinoenderana nezvinodiwa zveiyo icon uye tekinoroji mamiriro, iyo yakarerekera ndege inogadziriswa pane inotsvedza pamusoro penzvimbo yemutsara.
(2), chigaro chekumanikidza
a) Kutenuka kwemutsara wemutsetse uye hukuru hwepamusoro furemu yeforemu.
b) Dhobora maburi epamusoro pefuremu yekufa uye chigaro chekutsikirira zvinoenderana nekurerekera kwemutsara wemutsetse uye nzvimbo yemutsara, uye gadzirisa chigaro chekutsikirira pane yepamusoro mold frame.
c) Dhonza gomba rebevel panzvimbo yemutsara, uye gomba rebevel rinofanira kuva 2 madhigirii madiki pane bevel.
d) Dhobora maburi ekumisikidza akadzikira padhiri repamusoro zvichienderana nenzvimbo uye kurerekera kwemakomba akabhedhenuka akaboorwa panzvimbo yemutsara, wobva waisa mipendero yebeveled kutarisa kurongeka.Gomba re hypotenuse rinowanzoita mhuri mbiri dzakakura pane hypotenuse.
12, iyo yakazara modhi
Mushure mekuumbwa kwemukati, nzvimbo yemutsara, pinza tsono, uye mold furemu zvese zvaenderana, zviumbwa zvekumusoro nezasi zvinosanganiswa kuti zvigadzire mold, uye kumusoro nepasi mukati memukati, mitsara uye inoiswa inotariswa nependi tsvuku., Gadzirisa foshoro kusvika yakwana.
13. EDM machining
EDM inobva pamutemo we EDM.Kana chirume chemhangura nechishandiso chiri padhuze, iyo inter-electrode voltage inokonzeresa kuti electrolyte ionize uye iparare panzvimbo yepedyo pakati pemaelectrode maviri kuti iite kubuda kwespark, zvichikonzera kuwanda kwesimba rekupisa ipapo. inogadzirwa mu spark channel, ichiita Iyo simbi yakanyungudutswa zvishoma, kunyange vaporized, uye evaporated kuti ibvise simbi.Inogona kushandiswa kune chero chinhu chinoitisa kugadzirisa chero yakaoma, brittle, yakapfava, inonamira kana yakakwira simbi inonyungudika, zvinosanganisira kupisa-yakagadziriswa simbi uye alloys, mudziyo electrode (mhangura yechirume) uye workpiece iri pasi pesimba remagetsi kugadzira ngura. (mhute uye yakasimba).Iko kusvibiswa kwemagetsi kwemhangura yemhangura kunokonzera kurasikirwa kwe electrode, uye kuparara kwemagetsi kwechigadzirwa chekushanda kuchaita kuti iite kuti isangane nekugadzirisa zvinodiwa.
Process zvinodiwa:
(1) Batanidza murume wemhangura zvakasimba pane spindle chuck yechishandiso chemuchina, uye gadzirisa nzvimbo yereferensi kuti iite kuti isangane nezvinodiwa zvekugadzira machining.Mamwe mahombe uye matete matatu-dimensional mhangura yemhangura zviri nyore kutsveyamisa nekukotama panguva yekugadziriswa, uye dzinofanirwa kunge dzakamisikidzwa zvakaenzana pamatatu-dimensional emhangura evarume vane tripod-type fixing clip.
(2) Isa iyo workpiece patafura yemuchina uye gadzirisa kurongeka kwereferensi.
(3), maererano nezvinodiwa zvekugadzirisa zvechikamu chimwe nechimwe che electro-rosion processing.
14. Kupukuta (kufa-kuponesa)
Mold polishing ndeyekugadzirisa iyo mold cavity uye yepakati kupedzisa kune kutaridzika kwechigadzirwa.Icho chikamu chakakosha chekugadzira mold.Hunhu hwekukwenenzverwa kwekukwenenzvera hunokanganisa zvakananga kutaridzika kwechigadzirwa.Kune nzira dzakawanda dzekupolisha, dzakaita semuchina wekupelisha (ultrasonic), kugaya muchina wekupururisa uye nemanyorero ekupukuta.Iyo inowanzo shandiswa kupukuta yemanyorero pasi pezvakajairwa mamiriro, ayo maitiro anodiwa:
(1) Paunenge uchikwenenzvera uye nekuchengetedza mold, iwe unofanirwa kuona uye kunzwisisa zvinodiwa zvemukati nekunze zvechigadzirwa.
(2) Usati wapukuta, shandisa faira kuchekerera maronda epamusoro akasiiwa neakasiyana kugadzirisa.
(3) Pahwaro hwekucheka newhetstone, shandisa sandpaper kubva kune yakakora kusvika kune yakanaka kuchengetedza mwenje zvinoenderana nechigadzirwa chinodiwa.
(4) Kune zvigadzirwa zvine zvakakosha zvinodiwa, senge zvikamu zvakajeka, zvinofanirwa kukwenenzverwa neabrasive paste.
(5) Iyo yakakwenenzverwa workpiece inofanirwa kuve nemitsara yakajeka, yakajeka uye yakatsetseka, uye isina makona akatenderedzwa pashaya.
15. Nechikohwe
Dhobora dhirezi repazasi neplate yetsono yekumeso nepaburi reejector pin iri pazasi yemukati mould, wobva warovera buri repini paburi retsono pachiso, wopinza pini yejector mundiro yetsono yekumeso, iyo yezasi. mold frame uye yezasi yemukati mold.Ita shuwa kuti ejector pini yakapfava nekubuda kwemukati me mold yekumusoro, wozoisa ejector pin pamucheto wepini yepini yepini yekumeso, uye sungirira pini yekuburitsa panzvimbo.
16. Test mode
(1), akashongedzerwa nemidziyo yakadai semuviri webakatwa, uye unganidza mold.
(2) Isa mold pamushini wedoro zvinoenderana nemuchina wedoro unoshanda maitiro ekuita zvikamu zvedoro.Mold kuedza chikamu chakakosha chekugadzirisa.Kuti unyatsoona kunaka kwehuni muchimiro chezvikamu zvedoro, iyo clamping kumanikidza, jekiseni kumanikidza, yemagetsi kupisa tembiricha, kunyunguduka kwechoto tembiricha, nezvimwe zvinofanirwa kugadziridzwa pamberi pebvunzo yekuumbwa, uye nguva imwe neimwe.Ita rekodhi rekodhi.Iyo workpiece yekuongororwa doro haifanirwe kunge isina inotonhora mitsetse, isina batch kumberi, isina shrinkage, mabhuru mukati me15%, pasina shaya dzakajeka uye maki emvura, uye pamusoro pacho patsetseka uye mold inotsvedza.Kana ikakundikana kuzadzisa zvinodiwa, zvakakosha kugadzirisa uye kuedza zvakare.
17. Kuchinja
Zvinoenderana nemhedzisiro yebvunzo, mold inogadziriswa, uye mold inogadziridzwa zvinoenderana nezvinodiwa nevatengi uye zvinodiwa negungano.Kugadzirisa mold chikamu chakakosha chekugadzira mold.Chinangwa chekugadzira mold kugadzirwa kwakawanda.Iko kumhanya uye kurongeka kwekugadziriswa kwe mold kunokanganisa zvakananga kunaka kwechigadzirwa uye kufambira mberi kwekugadzirwa.Basa rekushandura mold ndere kuona kuti chiratidzo-off (sales office) yakaungana pasina ebetsero maturusi ekubatanidza kugadzirisa anosangana nemusika (mutengi) uye vibration bhokisi zvinodiwa (kunze kwekushongedza kwepamusoro zvinodiwa).Hofisi yekumisikidzwa kweinjiniya inotumirwa kuhofisi yemutengi mushure mekuongorora kwemukati.Zvinoenderana nedambudziko re mold pachayo, injinjiniya ichapa iyo mold shanduko ruzivo zvinoenderana nezvinodiwa negungano uye zvinodiwa nevatengi.Zvishandiso zvekugadzirisa zvinofanirwa kunyorwa zvakajeka uye mutauro uri nyore kunzwisisa uye pasina kujeka.Izvo zvinodikanwa zve data zvinofanirwa kuve zvakajeka uye zvakakwana, mareferenzi mapoinzi anofanirwa kucherechedzwa kune avo vane kumberi uye kumashure kwechinzvimbo chinodiwa, uye chimiro chinofanira kuitirwa avo vane chimiro chinodiwa.Kana mainjiniya achiendesa ruzivo rwekugadziridza mold kune vashandi vekugadzirisa mold, anofanirwa kutsanangura zvakajeka pfungwa huru dzekugadziriswa kwe mold, zvikamu zvinogadziriswa, zvinodiwa pakugadziridzwa, uye chinangwa chekugadzirisa.Mushure mesarudzo yemunhu, inogona kuurayiwa maererano nezvakanakisa.
18. Mold kusunungurwa
Mushure mekunge mold yagadziriswa, yakaedzwa, yakasainwa, uye mhando yacho ichinyatsoenderana nezvinodiwa nemutengi uye nezvinodiwa zvekusangana kwematoyi, mold inogona kupihwa nekuiswa mukugadzira.
Contact:Andy Yang
What's app : +86 13968705428
Email: Andy@baidasy.com
Nguva yekutumira: Nov-29-2022
